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Blasting Abrasive |
| The term ‘abrasive’ in blasting refers to a wide range of materials (blasting media) used to established a profile on clean steel and remove unwanted/old coatings and/or contaminants from the work surface of steel or other substrates.
Abrasives can be classified into one or four general types:-
1.Natural minerals (e.g. silica sand, garnet)
2.Manufactured media (e.g. steel grit/shots, glass grit, plastic pellets/beads, sodium bicarbonate).
3.Mineral Slags (e.g. copper, nickel, iron and coal slag)
4.Organic media (e.g. corn cobs, nut shell, starch grains)
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General Information of Garnet
Garnet
garnet is a natural mineral and not a by-product of a chemical process. It is inert and non-toxic and virtually free of silica, thus excluding any danger whatsoever of silicosis hazard. Garnet has a very low dust emission. This makes it safe for the operater, does not pollutc the atmosphere and causes minimal disturbance in the vicinity and adjoining areas. In consequence the use of natural garnet as an abrasive has won a worldwide approval among occupational health authorities. Moreover, as Garnet is an enviroment friendly material, it is now gaining favour with many environment protection authorities, for the following main reasons:
1.1 Garnet does not pollute the atmosphere because it has very low dust emission. Therefore it offers no known health hazard. (See Note)
1.2 When used offshore, does not contaminate or foul the sea-bed nor distrub marinelife.
1.3 Due to its high productivity, less garnet is used and therefore less cleanup and disposal.
1.4 As garnet could be recycled serveral times and also being a nateral non-toxic mineral, it does not crete disposal problems as other slag abrasives do.
Note : Exposure to dust due to blasting can cause eye, throat or lung irritation, coughing or shoress of breath. Chronic Bronchitis, emphysema and other diseases may be aggrevated by exposure to this dust. |
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| Garnet |
Technical Specification
- Copper (as CuO) -------------------> less than 0.01% m/m
- Lead (as PbO) -------------------> less than 0.01% m/m
- Nickle (as NiO) -------------------> 0.08% m/m
- Zina (as ZnO) -------------------> 0.02% m/m
- Total Iron (as FeO) -------------------> 28.4% m/m
- Water-soluble Ciorine (as CI) -------------------> less than 0.001% m/m |
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Note** The above Chemical Composition readings serve only as a guideline.
Standard Size |
Approximate Size |
Average Anchor pattern |
Normal Application |
G 1030 |
500µm-1.70 mm |
+-130µm |
Suitable for blasting on stainless steel, aluminium & normal steel |
G 2040 |
425µm-860 mm |
+-70µm |
Water filltration |
G 3060 |
250µm-600 mm |
+-30µm |
Water jet cutting |
Physical Analysis |
Hardness |
8 Moh Scale |
Moisture |
Less than 2% |
Bulk Density |
Approx 2.4Tonnes/m3 (un-compacted) |
Chemical Analysis |
SiO3 |
37.70% |
Al2O3 |
17.90% |
Fe.O3 |
35.10% |
MgO |
8.00% |
CaO |
1.50% |
TiO2 |
2.64% |
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Note** The above Chemical Composition Readings Serve Only As A Guideline |
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